The manufacturing process of Epoxy Coated Wire Mesh is to use the principle of electrostatic spraying to absorb eco-friendly epoxy resin powder on the surface of the wire mesh woven from different metal wires. Epoxy mesh is widely used in various filtering applications and as a support or for pleat spacing in filters. It can also be used in windows and doors as insect screen. The epoxy coating can be applied to Plain Steel Wire Mesh, Aluminum Wire Mesh or Stainless Steel Wire Mesh.
Epoxy mesh is referred to epoxy coated wire mesh.
The manufacturing process of epoxy mesh is to use the principle of electrostatic spraying to absorb eco-friendly epoxy resin powder on the surface of the wire mesh woven from different metal wires. After a certain period of high temperature curing, the epoxy resin powder is melted and covered on the substrate. A dense protective layer is formed on the surface of the mesh.
Epoxy powder is divided into indoor and outdoor types, and special powders can be customized and developed according to customer requirements. The substrate mesh usually includes plain steel mesh, aluminum alloy mesh and stainless steel mesh.
Epoxy mesh manufacturing standard: GB/T 17492-2019
Woven pattern: Plain wave rough edge/selvaged edge
After epoxy coating, the interweaving point of the metal mesh is fixed, the warp and weft are vertical, the mesh holes is uniform, not easy to loose and deform, the support for the filter paper is strengthened, the mesh surface is soft, easy to fold and form; the coating thickness is uniform with even and consistent color.
According to different Application, epoxy mesh can be divided into industrial epoxy mesh and civil epoxy mesh.
★ Industrial epoxy mesh mainly refers to aluminum alloy epoxy mesh and plain steel epoxy mesh, which are mainly used as the filter element supporting mesh, such as hydraulic filters, air filters and crude oil filters etc. to make certain good pleating results, give maximum air flow and also peak filtering.
★ Civil epoxy mesh mainly refers to stainless steel epoxy mesh, which is mainly used in high-end residential and commercial building as security window screens.
After epoxy coating, the mesh is square without deformation and the surface is flat with the maximum undulating height on the platform ≤10mm. The powder coating amount is controlled at 20-35g/㎡, with moderate interleaving points. The width of finished product can reach to 1,600mm.
The surface treatment powder adopts low temperature fast curing oil-resistant matting resin paint (160℃/90s) and low temperature curing weather-resistant matting polyester paint (160℃/90s). The powder has obtained RoHS and REACH certification.
It is resistant to oil immersion and corrosion. It can pass the detection of various brands of hydraulic oil media around the world at different temperatures and times. The coating surface has no change. It is suitable for special hydraulic filter products of high temperature and high pressure.
Weather corrosion resistance, according to ASTM B117-09 salt spray test standard, continuous test 96H coating surface unchanged, suitable for use in harsh environment air filter and outdoor environment.
Strong adhesion, can pass H grade pencil test, 1kg/50cm impact test, scratch test, anti-fatigue test.
High bending resistance, can be folded through a steel rod with a radius of curvature of 1mm, no cracks on the surface
Industrial selected high-quality steel and wire drawing annealing process, combined with the new weaving process, the mesh surface is soft, and the elastic modulus is low.
After coating, it's easy to fold and shape. The warp and weft wires are firmly bonded after the product is processed and are not easy to fall off. The edges will not fall off after slitting and cutting.
The adhesion force of the coating interlacing point can reach 0.7kg.
|Substrate Mesh Material||Coating Type||Specification||Width（mm）||Length（m）||Application|
|Q195||Oil Resistance||18*14/0.18||20-1500||≤1000||Hydralic Filter|
|5154A||Weather Resistance||17*15/0.21||20-1500||≤1000||Air Filter|
|5154A||Weather Resistance||18*15/0.28||20-1500||≤200||Window Screen|
|Specification, material, appearance color all can be customized|
Jiushen employs strict quality control practices to continuously innovate our wire mesh manufacturing process. We can work with customers to provide custom cut, installation-ready Epoxy Coated Wire Mesh that helps simplify construction schedules. Additionally, Jiushen Wire Weaving have the ability to handle virtually any production capacity, using lean manufacturing methods to reduce costs and eliminate waste. Feel free to Contact us to get the best solution to epoxy mesh.
Epoxy Mesh Used to Produce Filters
Epoxy Mesh Used to Produce Filters
Epoxy Mesh Used as Window Screens
Aluminum window screens have light weight, good corrosion resistance and rust resistance. Strong and durable aluminum window screens that resists rust and will not sag. A protective finish prevents corrosion and strengthens the weave. This Aluminum window screen is one of many top quality items in the window screen.
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